Tag: Womack

Gemba Walks by James P. Womack

Today I have added a book to the book section that I highly recommend!

One of the greatest challenges when it comes to Lean is to adapt the thinking of the iterative continuous improvement was to problem solving. In my opinion this is aided by examples from the real world. It is important though not to see them as guides of how to do but rather ideas on how to approach a problem, how to think in the face of challenges.

Of all the books I have read so far this is one of my favourites. We get to come along with James P. Womack on his journey of going to the Gemba and seeing for himself. A valuable insight in to one of the more known students of Lean.




How did I first get into Lean?

When I first came in contact with Lean, I was working at a factory within the automotive industry. I must admit that at first I didn’t get it at all. It seemed to be used only as a tool to downsize and to lower the number of people needed on the production line. This lead me to get a very bad first impression. Also it was not really involving the workers of whom I was one so it was hard to get a grip of what it was all about.

As time went on I started to pick up on things that lead me to think there was something more to this Lean. I decided that I had to learn more, I wanted to know what the reasoning was behind what I saw.

Since I had learned that Lean was originally from Toyota, it seemed that Jeffrey Likers The Toyota Way was a good place to start. The short of it is that I was hooked immediately. The next book was Lean Thinking by Jim Womack. Again, it really opened my eyes to a whole new world. At this point I didn’t really know who any of the famous Lean-thinkers where but as it happens I had picked a good starting point.

Now began the journey to learn from the real world and to get everything I had read in perspective. To be honest this turned out to be very hard. What I had read and what I saw was not really matching up. At first I got confused but soon realized that most people around me knew as little or sometimes even less than I did about Lean.

The first line managers used a lot of expressions in Japanese but I don’t really think they knew fully what was behind them. This was evident it the way it was applied and presented to us on the factory floor. I decided that if I was to become more familiar with Lean and to understand and practice it fully this would be something I needed drive myself.

In the following year I read a lot, listened to podcasts, listened to colleagues and talked Lean. With every conversation and with everything I read I grew as a person and as a Lean thinker. However it was a hard journey, I didn’t really have backing from my manager or my surroundings. The joy of learning and developing skills made it worth every effort and I realized that if my current employer wasn’t going to utilize my newly found knowledge I might have to find someone who did.

This was but the first chapter of my journey to learn about and practice Lean.